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Message: <blockquote data-quote="Virus-C" data-source="post: 3957816" data-attributes="member: 54440">Get DimensionsWidth = 9.2Height = 4.8Switchheight - 1.9width - 1.4Get Materials. Preferably Aluminium Sheet 0.7 mm or less. . Plexiglass might crack while cutting(Unless you have sum advanced Laser cutting machine.:p) If you're from Seremban, You can get this from Tukang besi..corner shop same row with Dunlop Tyre Shop in Temiang.. Right in front of the Traffic Light Switcheshttp://img137.imageshack.us/img137/1411/photo0054p.jpgPrepare ToolsHacksaw, Thin Blade U-Saw (Nt sure what's the exact name but u guys might have used it in Kemahiran Hidup classes.. ScrewdriverFileIf you have a better way to cut. do suggest, :DStart by cutting off the middle portion of the Switch Consolehttp://img137.imageshack.us/img137/8180/photo0044.jpgDesign Using your Preferred Design Tool (This is important for tracing)eg; Photoshop,CADhttp://img407.imageshack.us/img407/409/asc.jpgPrint a copy of your Designed Image and cut it according (with holes for switches)Place Printed copy of Designed image onto aluminium sheet and start tracingUse a pencil for markinghttp://img202.imageshack.us/img202/9303/photo0056s.jpgStart Cutting according to your tracinghttp://img340.imageshack.us/img340/3446/photo0057.jpgNow, the tricky part. If you have a jigsaw it would be easier to do this.Else,manual way it ishttp://img101.imageshack.us/img101/3840/photo0058w.jpgI used a sharp flat screwdriver to make a hole then slide in the thin blade,tighten and saw it.This method is quite troublesome but there could be a better method.. DIY yo! Be innovative and have a lot of patiencehttp://img337.imageshack.us/img337/2098/photo0059.jpgAluminium Sheet After all the CuttingFile the Extra Imperfections..http://img337.imageshack.us/img337/9231/photo0060.jpgSpray one side of your aluminium sheet. I used Flat Black (For a neater work) . You may Spray Both sides but might have problem when you decide to change your switch design laterWork on fitting the aluminium sheet onto your "Switch Console" (I'm sure there's a better name for this.correct me)I used 502 glue to stick the aluminium sheet onto the "Switch Console" (My local hardware shop guy recommended this to me. It's even better than/ = super glue BUT does not dry up)Stick your printed copy of your designed image onto aluminium sheet.Fit in the switches onto you switch consolehttp://img263.imageshack.us/img263/5381/photo0066f.jpgTada... Now that's Simplehttp://img263.imageshack.us/img263/5436/photo0061b.jpgAttached .psd file for you guys to come up with better designs https://www.zerotohundred.com/forums/attachments/253764:D</blockquote>

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Fd Aftermarket Bumper

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