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<blockquote data-quote="vestax" data-source="post: 173331" data-attributes="member: 41"><p>yo bro , </p><p>i`ve been having clutch problems since i converted my engine 4G63 , and that was a year ago , i had shifting problem's just like you , i assume it was the gearbox , but then i had read up on troubleshooting hard to shift , i did some research , all the answers i found was , clutch clearance is not right , clutch installation without proper tools and alot of the answer i get is related to clutch . </p><p></p><p>so from my experience , before wasting alot of money , do touch up those simple simple stuff first , like your upper clutch cylinder pump which will cost about RM 30 , and then lower pump will be about RM 16 , then bleed the lines , and make sure the clutch adjustment at the clutch pedal & below the gearbox is been adjusted correctly . </p><p></p><p>here are some pictures what i did recently , when i did my clutch replacement , i change everything related with the clutch & gearbox . so that i wouldn't have headache in future . </p><p></p><p>http://www.vestax.fivio.net/clutch/zth600.jpg</p><p>1. Gearbox mounting </p><p>2. Driveshaft cover </p><p>3. Driveshaft oilseals </p><p>4. Upper & lower hydrulic piston pump </p><p>5. Exedy standard 4G63 clutch cover & clutch disk </p><p></p><p>http://www.vestax.fivio.net/clutch/zth6004.jpg</p><p>my upper & lower hydrulic piston pump , which is in a bad condition , by looking at it , its been scrape unevenly , which makes the clutch lose pressure . </p><p></p><p>http://www.vestax.fivio.net/clutch/zthclutch2.jpg</p><p>my clutch was uneven , so its not gripping fully and that relates in hard shifting gears . i`ve been using the clutch for 1 year and abuse it quite frequent , surprise it still can be used for maybe 20,000km more . </p><p></p><p>http://www.vestax.fivio.net/clutch/zthclutch3.jpg</p><p>lower hydrulic pump , badly damage , replacement kit is RM 16 for the lower ones . </p><p></p><p>picture below , shows the clutch fork which you can adjust it by taking it out and twisting to your clearance liking . </p><p></p><p>if all this does not work , then you are just loosing like RM 100 bucks only , rather then changing the gearbox in the end your problem is still not solved , u`ll be wasting like 800 bucks just on the gearbox and 100 ++ for the workmanship . </p><p></p><p>so good luck man , all this info is based on my experience . i`ve solved my problems by doing all that , without changing the gearbox . :lol:</p></blockquote><p></p>
[QUOTE="vestax, post: 173331, member: 41"] yo bro , i`ve been having clutch problems since i converted my engine 4G63 , and that was a year ago , i had shifting problem's just like you , i assume it was the gearbox , but then i had read up on troubleshooting hard to shift , i did some research , all the answers i found was , clutch clearance is not right , clutch installation without proper tools and alot of the answer i get is related to clutch . so from my experience , before wasting alot of money , do touch up those simple simple stuff first , like your upper clutch cylinder pump which will cost about RM 30 , and then lower pump will be about RM 16 , then bleed the lines , and make sure the clutch adjustment at the clutch pedal & below the gearbox is been adjusted correctly . here are some pictures what i did recently , when i did my clutch replacement , i change everything related with the clutch & gearbox . so that i wouldn't have headache in future . http://www.vestax.fivio.net/clutch/zth600.jpg 1. Gearbox mounting 2. Driveshaft cover 3. Driveshaft oilseals 4. Upper & lower hydrulic piston pump 5. Exedy standard 4G63 clutch cover & clutch disk http://www.vestax.fivio.net/clutch/zth6004.jpg my upper & lower hydrulic piston pump , which is in a bad condition , by looking at it , its been scrape unevenly , which makes the clutch lose pressure . http://www.vestax.fivio.net/clutch/zthclutch2.jpg my clutch was uneven , so its not gripping fully and that relates in hard shifting gears . i`ve been using the clutch for 1 year and abuse it quite frequent , surprise it still can be used for maybe 20,000km more . http://www.vestax.fivio.net/clutch/zthclutch3.jpg lower hydrulic pump , badly damage , replacement kit is RM 16 for the lower ones . picture below , shows the clutch fork which you can adjust it by taking it out and twisting to your clearance liking . if all this does not work , then you are just loosing like RM 100 bucks only , rather then changing the gearbox in the end your problem is still not solved , u`ll be wasting like 800 bucks just on the gearbox and 100 ++ for the workmanship . so good luck man , all this info is based on my experience . i`ve solved my problems by doing all that , without changing the gearbox . :lol: [/QUOTE]
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